Precision and Reliability in Electric Motor Dynamometer Testing Solutions
ACS specializes in designing and delivering highly customized electric dynamometer solutions (e-dyno) systems tailored to accelerate the comprehensive development and essential validation of electric powertrain components and compact motor applications. Leveraging decades of deep expertise in hardware, software, and integrated controls, our team crafts sophisticated e-dyno solutions, enabling superior electric motor dynamometer testing. We offer flexible options, from complete, ready-to-use turnkey systems to versatile modular configurations that seamlessly integrate with your existing infrastructure. This approach establishes a dynamic, flexible testing foundation, ready to expand its capabilities as your evolving requirements demand. We are your partner for state-of-the-art electric dynamometer solutions.
We are committed to partnering with you to select and integrate the optimal components, ensuring you realize maximum performance, reliability, and longevity from your critical testing investment.
Read this document to learn about ACS’ electric dynamometer solutions and applications, including:
- Small motor applications: For compact motors and associated inverters, ACS develops highly space-efficient e-dyno systems. These solutions incorporate advanced features like high-precision torque control, battery simulation, and robust, integrated safety mechanisms. These semi-mobile test stands are perfect for small motor dynamometer work, delivering the flexibility necessary for detailed performance analysis, capturing metrics like efficiency, noise characteristics, and functionality across a full range of torque points. The integration of high-fidelity simulation is vital for accurately replicating and modeling real-world operating performance and optimizing electric motor dynamometer testing.
- Powertrain testing: ACS engineers advanced electric dynamometers specifically for testing motors, driveline components, and transmissions used in automotive and aerospace applications. Our regenerative, modular systems are intelligently designed to maximize operating efficiency and conserve floor space, while simultaneously being capable of replicating demanding real-world conditions across broad load and speed ranges. These capabilities are crucial for supporting both early-stage R&D and high-volume end-of-line validation, significantly advancing your electric motor dynamometer testing capability.
- Pump and motor applications: Our e-dyno and prime mover systems provide highly accurate control over key parameters, including torque, speed, pressure, and power, across diverse variable loads and operating conditions. ACS utilizes a pragmatic modular design philosophy to customize platforms that can swiftly adapt to support a variety of pump types and complex testing protocols, thereby ensuring maximized utilization and a strong return on your investment. We even provide specialized small motor dynamometer platforms for smaller pump units.
- Data acquisition and controls: ACS’ Acselerant™ software unifies scalable test control and data acquisition for full test cell automation. It integrates seamlessly with all third-party hardware via an extensive driver library, ensuring rapid deployment. With built-in safety features, Acselerant provides reliable, sophisticated control and the scalability required for future needs for all of our electric dynamometer solutions.
From individual, stand-alone systems to sophisticated, fully integrated test cells, our electric dynamometer solutions provide the precision, flexibility, and operational reliability essential for testing components accurately under simulated field conditions. ACS stands as your single-source partner for developing and implementing future-ready electric dynamometer systems, including robust small motor dynamometer units, across your R&D and manufacturing testing needs.
